Cement Seperator

Cement Seperator Manufacture
  • Application: In cement industry production, in order to improve the efficiency of the grinding system and reduce the energy consumption of the product, a circulating grinding system is now widely used. As an important part of the system, the advanced performance of the classifier directly affects the efficiency of the system. Therefore, the research and development of the classifier has always been valued by various research institutes and industrial and mining enterprises.
  • Material: Non-metallic powder material
  • Cement Seperator Types:  JD series,  TS series, TZX series

Cement Seperator Description:

JD series seperator is high-efficiency combined raw material special powder sorting machine, which is the latest type of powder sorting equipment developed, combined with advanced powder classify technology to apply the plane eddy current theory to the cyclone type separator.  Powder selection efficiency reaches 80-85%, fineness adjustment is convenient and flexible, and the performance is stable and reliable in cement plant.

Cement Seperator Models

Technical Parameter of Seperator

JD series  cement powder separator technical parameters

Specifications and specifications JD500-S JD800-S JD1000-S JD1500-S JD2000-S JD2500-S
Matching mill specifications Φ2.2 Φ2.6 Φ3.0 Φ3.2 Φ3 Φ3.8
Spindle speed 190-300 150-260 130-260 120-240 120-240 120-210
Production capacity 27-51 41-78 54-88 78-135 108-154 130-185
Fineness (80μm sieve) 8%-10%
Reducer model B2SV4-5-B B2SV5-5.6-B B2SV5-5.6-B B2SV6-6.3-B B2SV6-6.3-B B2SV7-7.1-B
Speed ​​ratio 5 5.6 5.6 6.3 6.3 7.1
Motor model Y200L-4 Y225S-4 Y250M-4 Y280S-4 Y315S-4 Y315M1-4
Power kw 30 37 55 75 110 132
Circulation fan model C6-48N012.5C 4-72N1616B 4-72NO16B 4-72NO20B 4-72NO20B G4-73NO25D
Speed ​​rm 1120 900 950 680 710 580
Wind pressure a 3038 2741 2788 2771 2609 3236
Air volume m3/h 66388 111929 136004 165164 210210 232000
motor model Y280S-4 Y315S-4 Y315M-4 Y315M1-4 Y315M3-4 Y450-54-10
Motor power kw 75 110 132 185 220 280
Dry pump specifications GYZ-8 GYZ-8 GYZ-8 GYZ-8 GYZ-8 GYZ-8

TS series cement powder separator technical parameters

name Specification model TS-I(250) TS-II(350) TS-III(500) TS-IV(750) TS-V(1000) TS-VI(1250) TS-VII (1500) TS-VIII(1750) TS-IX
Spindle   YCTL225-4B YCTL250-4A YCTL250-4B YCTL280-4A Y200L-4 Y225M-4 Y225M-4 Y250M-4 Y280S-4
power 15 18.5 22。 30 30 37 45 55 75
  150-400 150-350 150-320 140-320 130-280 130-260 120-240 110-200 110-180
Fan Fan model 9-26NolOC 9-26N012.5O 9-26Nol2.5G SCF-12Nol4G SCF-12Nol4B SCF-12Nol6B SCF-12Nol6B SCF-12Nol8G SCF-12Nol8B
Rotating speed 1000 1080 1130 1100 1200 1050 1200 1050 1200
Full pressure 5920 4921 486 as 5764 5384 5582 5862 6272 5865
Air volume 21465 30533 41021 46796 61280 76040 96631 120740 154910
motor model Y225M-4 Y250M-4 Y280S-4 Y280M-4 Y315Ml-4 Y315M2-4 Y315M2-4 Y355L-4 Y355M-4
power 45 55 75 90 132 160 200 250 315
ability Product fineness 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3
Handling air volume 16000 22000 30000 45000 60000 75000 95000 120000 150000
Maximum throughput 50 90 120 150 210 260 330 400 500
Generating ability 10-18 15-28 20-40 30-50 40-70 50-85 75-110 95-130 130-160
Dimensions Height (mm) 5160 5450 5750 6200 6700 7000 7870 8320 8530
Maximum outer diameter Φ3600 Φ4100 Φ4500 Φ5000 Φ5600 Φ6200 Φ6500 Φ7000 Φ7300
Standard military halo 7.2t 9.3t 10.5t 12.8t 19t 24杪 28t 33t 38t


TZX series cement powder separator technical parameters

  TZX-400 TZX-500 TZX-600 TZX-700 TZX-800 TZX-900 TZX-1000
Production (t/h) cement 12—16 18—22 20—26 28—35 45—54 64—76 85—105
Raw material 16—20 21—28 30—35 35—46 55—65 80—90 110—130
Product fineness cement 2-6 2-6 2-6 2-6 2-6 2-6 2-6
Raw material 8—10 8—10 8—10 8—10 8—10 8—10 8—10
Spindle (r/min) 190—380 190—380 150—350 130—320 130—320 130—320 110—280
Spindle motor model YCTL180—4A YCTL200-4B YCTL225-4A YCTL225-4B YCTL280—4A YCTL315-4A YCTL335-4A
Speed ​​(r/min) 125—1250 125—1250 125—1250 132—1320 132—1320 132—1320 132—1320
Power (Kw) 4 7.5 11 15 22 37 55
Circulation fan model
Air volume (m3/h) 21373 32427 39437 67650 75200 91200 168000
Wind pressure (Pa) 2367 2302 2302 2355 2325 2479 2700
Motor Y180-2 Y200L—2 Y225M — 4A Y250M — 4A Y280S-4 Y300L—6 Y300K-6
Power (Kw) 15-18.5 22—30 37 55 75 110 132

Performance Characteristics:

The main features of the classifier are low energy consumption, large processing capacity, and flexible combination structure: it can be interchanged with the fluidized bed crushing machine to become a crushing classifier, and can be used with a rake mill, a ball mill, a roller mill, etc.

Cement Seperator Manufacture
Cement Seperator Structure

Combine and separate the ultrafine powder, which has the functions of low energy consumption and low pollution; it can be directly connected with dryers, conveyor belts, automatic packaging machines, etc., simplifying the production process and steps. Use of ultra-segmented grades that cannot be graded on common seperating equipment, especially for products that are strictly limited to the largest particles and require a narrow particle size distribution, such as heavy calcium, kaolin, talcum powder, barite powder, paint, Mica, graphite, auxin, aluminum hydroxide, etc. It can classify materials that require extremely strict grain size and meet the requirements of purity and grain shape. Typical materials: copier toner, laser printer powder, mobile phone battery powder, industrial battery powder, etc.

Working Principle of Cement Seperator:

The classification chamber of the cyclone type separator is a cylindrical casing made of steel plate. In classification chamber, the small blades and the spreading disc are fixed together on the vertical axis. The motor is rotated by belt conveyor in the classification chamber.  Strong centrifugal force is formed, and gas powder mixture entering the classification chamber is subjected to the centrifugal force.

Cement Seperator Install

The large or heavy particles are subjected to centrifugal force, so they are smashed to edge,  no longer affected by the centrifugal force.  it is collected, and then discharged as coarse powder through coarse powder tube; small or light material is less affected by centrifugal force, hovering inside the grading room, being carried to height by air flow,  and moving to the next component along the pipeline It is graded or collected, and speed of the centrifugal force can be adjusted by the frequency converter to adjust speed, so as to separating the materials of the specified granularity.


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