Cement Seperator

Application: In cement industry production, in order to improve the efficiency of the grinding system and reduce the energy consumption of the product, a circulating grinding system is now widely used. As an important part of the system, the advanced performance of the classifier directly affects the efficiency of the system. Therefore, the research and development of the classifier has always been valued by various research institutes and industrial and mining enterprises.
Material: Non-metallic powder material
Cement Seperator Types: JD series, TS series, TZX series

Cement Seperator Description:

JD series seperator is high-efficiency combined raw material special powder sorting machine, which is the latest type of powder sorting equipment developed, combined with advanced powder classify technology to apply the plane eddy current theory to the cyclone type separator. Powder selection efficiency reaches 80-85%, fineness adjustment is convenient and flexible, and the performance is stable and reliable in cement plant.

Technical Parameter of Seperator

JD series cement powder separator technical parameters

Specifications and specifications		AG JD500-S	AG JD800-S	AG JD1000-S	AG JD1500-S	AG JD2000-S	AG JD2500-S
Matching mill specifications		Φ2.2	Φ2.6	Φ3.0	Φ3.2	Φ3	Φ3.8
Spindle speed		190-300	150-260	130-260	120-240	120-240	120-210
Production capacity		27-51	41-78	54-88	78-135	108-154	130-185
Fineness (80μm sieve)		8%-10%
Reducer	model	B2SV4-5-B	B2SV5-5.6-B	B2SV5-5.6-B	B2SV6-6.3-B	B2SV6-6.3-B	B2SV7-7.1-B
Reducer	Speed ratio	5	5.6	5.6	6.3	6.3	7.1
Motor	model	Y200L-4	Y225S-4	Y250M-4	Y280S-4	Y315S-4	Y315M1-4
Motor	Power kw	30	37	55	75	110	132
Circulation fan	model	C6-48N012.5C	4-72N1616B	4-72NO16B	4-72NO20B	4-72NO20B	G4-73NO25D
	Speed rm	1120	900	950	680	710	580
	Wind pressure a	3038	2741	2788	2771	2609	3236
	Air volume m3/h	66388	111929	136004	165164	210210	232000
	motor model	Y280S-4	Y315S-4	Y315M-4	Y315M1-4	Y315M3-4	Y450-54-10
	Motor power kw	75	110	132	185	220	280
Dry pump specifications		GYZ-8	GYZ-8	GYZ-8	GYZ-8	GYZ-8	GYZ-8

TS series cement powder separator technical parameters

name	Specification model	TS-I(250)	TS-II(350)	TS-III(500)	TS-IV(750)	TS-V(1000)	TS-VI(1250)	TS-VII (1500)	TS-VIII(1750)	TS-IX
Spindle		AG YCTL225-4B	AG YCTL250-4A	AG YCTL250-4B	AG YCTL280-4A	AG Y200L-4	AG Y225M-4	AG Y225M-4	AG Y250M-4	AG Y280S-4
	power	15	18.5	22。	30	30	37	45	55	75
		150-400	150-350	150-320	140-320	130-280	130-260	120-240	110-200	110-180
Fan	Fan model	9-26NolOC	9-26N012.5O	9-26Nol2.5G	SCF-12Nol4G	SCF-12Nol4B	SCF-12Nol6B	SCF-12Nol6B	SCF-12Nol8G	SCF-12Nol8B
	Rotating speed	1000	1080	1130	1100	1200	1050	1200	1050	1200
	Full pressure	5920	4921	486 as	5764	5384	5582	5862	6272	5865
	Air volume	21465	30533	41021	46796	61280	76040	96631	120740	154910
	motor model	Y225M-4	Y250M-4	Y280S-4	Y280M-4	Y315Ml-4	Y315M2-4	Y315M2-4	Y355L-4	Y355M-4
	power	45	55	75	90	132	160	200	250	315
ability	Product fineness	0-3	0-3	0-3	0-3	0-3	0-3	0-3	0-3	0-3
	Handling air volume	16000	22000	30000	45000	60000	75000	95000	120000	150000
	Maximum throughput	50	90	120	150	210	260	330	400	500
	Generating ability	10-18	15-28	20-40	30-50	40-70	50-85	75-110	95-130	130-160
Dimensions	Height (mm)	5160	5450	5750	6200	6700	7000	7870	8320	8530
	Maximum outer diameter	Φ3600	Φ4100	Φ4500	Φ5000	Φ5600	Φ6200	Φ6500	Φ7000	Φ7300
	Standard military halo	7.2t	9.3t	10.5t	12.8t	19t	24杪	28t	33t	38t

TZX series cement powder separator technical parameters

		AG TZX-400	AG TZX-500	AG TZX-600	AG TZX-700	AG TZX-800	AG TZX-900	AG TZX-1000
Production (t/h)	cement	12—16	18—22	20—26	28—35	45—54	64—76	85—105
Production (t/h)	Raw material	16—20	21—28	30—35	35—46	55—65	80—90	110—130
Product fineness	cement	2-6	2-6	2-6	2-6	2-6	2-6	2-6
Product fineness	Raw material	8—10	8—10	8—10	8—10	8—10	8—10	8—10
Spindle (r/min)	。	190—380	190—380	150—350	130—320	130—320	130—320	110—280
Spindle motor	model	YCTL180—4A	YCTL200-4B	YCTL225-4A	YCTL225-4B	YCTL280—4A	YCTL315-4A	YCTL335-4A
	Speed (r/min)	125—1250	125—1250	125—1250	132—1320	132—1320	132—1320	132—1320
	Power (Kw)	4	7.5	11	15	22	37	55
Circulation fan	model	。	。	。	。	。	。	。
	Air volume (m3/h)	21373	32427	39437	67650	75200	91200	168000
	Wind pressure (Pa)	2367	2302	2302	2355	2325	2479	2700
	Motor	Y180-2	Y200L—2	Y225M — 4A	Y250M — 4A	Y280S-4	Y300L—6	Y300K-6
	Power (Kw)	15-18.5	22—30	37	55	75	110	132

Performance Characteristics:

The main features of the classifier are low energy consumption, large processing capacity, and flexible combination structure: it can be interchanged with the fluidized bed crushing machine to become a crushing classifier, and can be used with a rake mill, a ball mill, a roller mill, etc.

Combine and separate the ultrafine powder, which has the functions of low energy consumption and low pollution; it can be directly connected with dryers, conveyor belts, automatic packaging machines, etc., simplifying the production process and steps. Use of ultra-segmented grades that cannot be graded on common seperating equipment, especially for products that are strictly limited to the largest particles and require a narrow particle size distribution, such as heavy calcium, kaolin, talcum powder, barite powder, paint, Mica, graphite, auxin, aluminum hydroxide, etc. It can classify materials that require extremely strict grain size and meet the requirements of purity and grain shape. Typical materials: copier toner, laser printer powder, mobile phone battery powder, industrial battery powder, etc.

Working Principle of Cement Seperator:

The classification chamber of the cyclone type separator is a cylindrical casing made of steel plate. In classification chamber, the small blades and the spreading disc are fixed together on the vertical axis. The motor is rotated by belt conveyor in the classification chamber. Strong centrifugal force is formed, and gas powder mixture entering the classification chamber is subjected to the centrifugal force.

The large or heavy particles are subjected to centrifugal force, so they are smashed to edge, no longer affected by the centrifugal force. it is collected, and then discharged as coarse powder through coarse powder tube; small or light material is less affected by centrifugal force, hovering inside the grading room, being carried to height by air flow, and moving to the next component along the pipeline It is graded or collected, and speed of the centrifugal force can be adjusted by the frequency converter to adjust speed, so as to separating the materials of the specified granularity.